Warranty: 1 Year
Type: Tile Forming Machine
Speed: 1-10m/min
Use: Roof
Place of Origin: Hebei, China
Weight: 13 tons
Features of Deck Roll Forming Machine:
The metal deck produced by floor decking roll forming line has high strength with big wave length. It adheres well to concrete.
Used on high building, it not only saves steel mold plate, but also reduces the weight of story.
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Model: |
1025 Floor Deck Roll Forming Machine
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Transmission: |
gear/chain transmission
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Rack: |
welded with 300H steel |
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Main motor reducer: |
11KW power (Shanghai LICHAO Brand) |
forming rollers: |
9 |
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Speed: |
1-10m/min |
Panel thickness: |
0.3-1.2 mm |
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Roller material: |
45# steel |
Bearings: |
Chinese model 6210
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Spindle: |
45# steel |
shaft diameter: |
Φ90 mm |
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Shear punching error |
±2 mm |
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Components : decoiler, roll former, shear, PLC control system, etc.
Decoiler
Gear/chain transmission
Feeding rack
Coil inner diameter: ø500 mm (can be customized to other sizes)
Coil width: 1 meter
Load capacity: 5 t
3. Hydraulic cutting: a hydraulic shear is used after the length is fixed by the PLC.
1) Maximum plate thickness: 0.8 mm.
2) Hydraulic station motor: 3 kW.
3) Profiles are not deformed after cutting.
4) Speed: 1-14m/min (based on the length of the product).
4. Computer controlled system
Touch Screen : KUNLUN Brand
PLC: XINJE Brand
Frequency Converter: SAJ Brand
Low Voltage Electrical System: DELIXI Brand
Encoder : ROUNDSS Brand
(Brands can be customized according to customer needs)
Process flow
Manual uncoiling→Guided feed→Roll forming→Fixed length cutting→Panel exit at run out table
Profile sizes
(Note: we can also provide other profiles according to the client's specifications).
Floor deck is mainly used for floor support of steel structure housing, with high strength, toughness,
safety and portability, energy saving and environmental protection. It has high seismic safety and economic applicability.
Quick Details
(1). Suitable material to process: PPGI coil and GI coil;
(2). Thickness of the plate: 0.2-0.8 mm;
(3). Width of the plate: as per profile drawing;
(4). Effective area for use: as per profile drawing;
(5). Productivity: 8-15 m/min;
(6). Roller stations: around 14 rows;
(7). Diameter of the shaft: φ70 mm;
(8). Material of roller: 45# steel with CNC machining, plated hard chromium surface;
(9). Material of main shaft: 45# steel with grinding process and then slack quench processed;
(10). Frame: welded with 350H section steel;
(11). Wall panel thickness: 16 mm;
(12). Main motor power: 4 KW;
(13). Hydraulic station power: 4 KW;
(14). Main electrical control system: Panasonic PLC, Delta frequency changer, Delta touch screen, Omron counter;
(15). Material of cutter: Cr12 MoV with hard treatment;
(16). Driving mode: single chain 1 inch;
(17). Power supply: 380V, 50HZ, 3 PHASES;
Working flow
Features: Mandrel and basement are the two components of the decoiler, the mandrel is shrinking expanding by mechanical device manually, after fix coil to mandrel, then put back the coil with mandrel together to basement.
Power: None;
Power of the open and closure of segments: Mechanical;
Power of rotation of segment: Pull by forming system;
Number of segment: 4pcs;
Range of segment expansion: 460 ~ 520mm;
Height of center of the mandrel: 0.65m;
Feeding speed: depend on the roll forming machine speed;
Roll forming system
Rollers: design by senior engineers with Auto-cad software, manufactured with 45# high grade steel by CNC machine tools and coated with hard chrome;
Shaft: manufactured with 45# high grade steel by CNC machine tools;
Supporting frame: steel wallboard to guide the forming station bearing basement;
Forming system base
Frame: section steel be welded according to the profile forming requirement;
Center height: it is more higher than normal structure, suitable for operation.
Post cutterFunction: cutting action is controlled by PLC. The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Power supply: hydraulic station;Product making process
